The SmartDiagnostics software and hardware complex is a joint project of infrastructure equipment manufacturer Fplus and industrial automation systems developer Ctrl2GO Solutions. This replacement for the American AspenTech Mtel and GE Smart Signal, and the British AVEVA Predictive Analytics, has already been included in the register of the Ministry of Industry and Trade.
The SmartDiagnostics complex is a Russian digital system for remote monitoring, automatic diagnostics, and forecasting the technical condition of equipment, based on statistical modeling. The system identifies any anomalies and emerging defects at an early stage.
At the end of last year, the Russian government set the task of creating industrial software packages for all sectors of the economy. The SmartDiagnostics software package was created within this framework. It is a universal, comprehensive solution that can be implemented in any enterprise. Everything has been tested, and everything works perfectly. Moreover, by working on a joint solution with colleagues from Ctrl2GO Solutions, we gained good experience in creating industrial software packages for data collection and analysis, which we, as a hardware manufacturer, will be able to implement in the creation of other products, including server software packages for any industry.
The complex is based on the Fplus "Sputnik 2212" series dual-processor server running the "OSnova" operating system with SmartDiagnostics software. It collects data from various types of equipment condition sensors, analyzes it, and models forecasts of equipment defects at an early stage. The entire production cycle of Fplus servers is in Russia, and all software development is domestic.
With the help of such a comprehensive solution, it is possible to monitor the condition of steam turbines, generators, transformers, boilers, gas piston units, pumps, and other equipment, reducing their failure rate and increasing reliability by 35-50%.
Earlier this month, the successful import substitution of American Waukesha Bearings hydrodynamic plain bearings was announced. They were used in oil and gas equipment and in the units of power engineering units. Now they will be replaced by Perm bearings with a composite coating based on polyetheretherketone. They surpass foreign analogues in terms of heat dissipation from the friction zone.
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