AvtoVAZ operates a 3D laboratory where real body parts are checked for compliance with their mathematical models, the company reported. Designers and engineers create a virtual prototype of the future element, and then laboratory specialists ensure that the metal embodiment matches it with micron precision.
AvtoVAZ claims that the laboratory analyzes the geometry of the body, checking all visible and structural elements. A sample is taken from each stamping batch: three parts for serial production, five to ten for new projects. It takes 20 to 90 minutes to check one part, and the number of control points on the element ranges from 80 to 300.
The laboratory equipment, as noted by the company, is capable of detecting deviations down to hundredths and even thousandths of a millimeter. The entire measurement system operates on Russian-made software.
Similar control is applied during the preparation of all new Lada models. For example, in the creation of Iskra, Vesta, and the upcoming Azimut crossover, a high-precision reference gauge weighing over five tons is used, allowing the assembly quality to be assessed with an accuracy of up to 0.2 millimeters.
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