The SmartDiagnostics hardware and software suite is a joint project of infrastructure equipment manufacturer Fplus and Ctrl2GO Solutions, a developer of digital automation systems for industrial enterprises. This replacement for the American AspenTech Mtel and GE Smart Signal, and the British AVEVA Predictive Analytics, has already been included in the register of the Ministry of Industry and Trade.
The SmartDiagnostics complex is a Russian digital system for remote monitoring, automatic diagnostics, and forecasting of the technical condition of equipment, based on the method of statistical modeling. The system identifies any anomalies and emerging defects at an early stage.
At the end of last year, the Russian government set the task of creating industrial PAKs for all sectors of the economy. PAK SmartDiagnostics was created within this framework. This is a universal, comprehensive solution that can be implemented at any enterprise. Everything has been tested, everything works perfectly. Moreover, working on a joint solution with colleagues from Ctrl2GO Solutions, we gained good experience in creating industrial PAKs for data collection and analysis, which we, as a manufacturer of "hardware", will be able to implement in the creation of other products, including server PAKs for any industry.
The complex is based on the Fplus "Sputnik 2212" series dual-processor server running the "OSnova" operating system with SmartDiagnostics software. It collects data from various types of equipment condition sensors, analyzes them, and models forecasts of equipment defects at an early stage. The full cycle of Fplus server production is in Russia, all software development is domestic.
With the help of such a comprehensive solution, it is possible to monitor the condition of steam turbines, generators, transformers, boilers, gas piston units, pumps and other equipment, reducing their failure rate and increasing reliability by 35-50%.
Earlier this month, the successful import substitution of American Waukesha Bearings hydrodynamic plain bearings became known. They were used in oil and gas equipment and in units of aggregates for power engineering. Now they will be replaced by Perm bearings with a composite coating based on polyetheretherketone. They surpass foreign analogues in terms of heat removal from the friction zone.
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