Automated accounting of technological losses, developed by the Rosel holding company, has reduced the volume of defective products and achieved an annual economic effect of over 12 million rubles. The solution is already operating at one of the holding's enterprises and has shown an increase in the output of usable products by an average of 0.4%. This was announced by the Rostec State Corporation.
Previously, production units faced fragmented defect accounting, manual report preparation, and delayed process analysis. This led to untimely technology adjustments and financial losses. The new program "Technological Loss Accounting" united workshops, quality service, and management in a single digital circuit.
The system records a defective product directly at the site, automatically transmits data to analytical dashboards, and provides quality commissions with up-to-date statistics for decision-making. The implementation of corrective measures is tracked in real time – without paper reports and delays.
According to Rosel, the implementation of the complex has already yielded measurable results: in addition to direct savings, unproductive labor costs, losses from downtime and rework, raw material consumption, and the volume of warranty obligations have decreased.
The plans include scaling the solution to other sites, adding accounting for returnable precious metal waste, and integrating automatic video control of production operations.
